Lehigh Racing · Formula SAE · Senior Capstone · 2025–2026
LR-26 Aerodynamics Package
Read moreFabrication & Manufacturing Lead
The first complete aerodynamic package in the team's history, developed by a four-engineer capstone group. I owned the tooling and mounting hardware that turned an aerodynamic concept into a part that could survive a race weekend — CNC foam split molds, prepreg layup, and the rear-wing mounting structure. When the course ended, the car still needed layups, hardware, and finishing, so I kept working until it was ready to compete.
- CFD
- →
- Mold CNC
- →
- Prepreg Layup
- →
- Oven Cure
- →
- Mounting
- →
- Competition



- Materials
- Prepreg carbon fiber, machined aluminum, tooling foam
- Tools
- ANSYS Fluent, SolidWorks, CNC mill, autoclave oven
- Outcome
- Passed tech inspection and ran the full FSAE Michigan event with measured lap-time gains




